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PSA |
Abbreviation for a process known as Pressure Swing
Absorption which produces gaseous nitrogen for shrouding
in the die area. |
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PSI (or P.S.I.) |
Pounds per square inch a measure of pressure or mechanical
load. |
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Pack Rolling |
The simultaneous rolling of two or more thicknesses
of foil. |
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Pancake Die |
A three piece hollow die composed of a die, backer
and porthole, which shortens the feed length. |
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Parent Coil |
A coil that has been processed to final temper as a
single unit. The parent coil may subsequently be cut
into two or more smaller coils or into individual sheets
or plates to provide the required width and length. |
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Parent Plate |
A plate that has been processed to final temper as
a single unit. The parent plate may subsequently be
cut into two or more smaller plates to provide the required
width and length. |
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Parting Line |
A condition unique to stepped extrusions where more
than one cross section exists in the same extruded shape.
A stepped shape uses a split die for the minor or small
cross section and after its removal another die behind
it for the major configuration. Slightly raised fins
can appear on that portion of the shape where the two
dies meet. |
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Peen Gun |
A tool used to hammer the surface of a die. |
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Pencil Hardness |
A method of evaluting hardness/adhesion using graded
drawing leads, often used as an indication of cure. |
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Permanent Set |
The plastic (non-elastic) deformation or deformation
above the elastic limit, remaining after the load is
removed. |
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Permeability |
The passage or diffusion of a gas, vapor, liquid or
solid through a barrier without physically altering
it; the rate at which this diffusion or passage occurs.
Aluminum is essentially impermeable, an important factor
in its widespread use in containers and packaging. |
|
Physical Properties |
The properties, other than mechanical properties, that
pertain to the physics of a material; for example, density,
electrical conductivity, heat conductivity, thermal
expansion. |
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Piastrina |
A pocket in the die cap of specified depth and distance
from the bearing around the profile's contour before
the bearing that allows additional control of the metal
flow. Sometimes termed a Forming Pocket. |
|
Pick-Off |
The transfer of portions of the coating from one surface
of the sheet to an adjacent surface due to poor adhesion
of the coating. |
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Pickup |
Small particles of oxide adhering to the surface of
a product at irregular intervals. |
|
Pickup, Roll |
Small particles of aluminum and aluminum oxide generated
in the roll bite which subsequently transfer to the
rolled product. It may be distributed uniformly and/or
in streaks. See also Streak, Coating. |
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Piercer |
A fixed mandrel, attached to the press stem, used on
either cored or hollow billets to produce seamless tubular
product. |
|
Pigment |
An insoluble coloring agent suspended in a fluid medium,
as in inks, lacquers, and paints. |
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Pigment |
A dry substanced dispersed uniformly in a paint to
give color, opacity, or other special properties. |
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Pin Core |
A replaceable mandrel core. |
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Pin Gauges |
Precision machined pins used for measuring normally
available as plus, minus and net size. |
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Pin Openings |
A method commonly used for checking wall thickness
consistency in a die using pin gauges. |
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Pinouts |
The actual dimensions of a die opening measured with
pin gauges. |
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Pinhole |
(1) Minute hole in foil. (2) A small-sized void in
the coating of a sheet or foil product. A typical cause
is solvent popping. |
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Pipe, Drawn |
Pipe brought to the final dimensions by drawing through
a die. |
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Pipe, Extruded |
Pipe formed by hot extruding. |
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Pipe, Seamless |
Pipe that does not contain any line junctures (metallurgical
welds) resulting from the method of manufacture. This
product may be produced by extruding or by drawing,
using either die-and-mandrel or hot-piercer processes.
(Typically used for fluid-carrying applications under
pressure.) |
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Pipe, Structural |
Pipe, brought to final dimensions by extruding through
a bridge-type die or by similar methods at the option
of the producer. (Typically used for structural, nonpressure
applications.) |
|
Pit |
(1) A depression in the rolled surface which is usually
not visible from opposite side. (2) A sharp depression
in the surface. |
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Plastic Deformation |
Distortion that remains after removal of the load that
caused it. |
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Plasticity |
The ability of a material to be deformed extensively
without rupture. |
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Plastisol |
A coating incorporating polyvinyl chloride (PVC), used
mainly on such products as industrial building sheets
and residential siding, and sometimes formulated for
spraying. Plastisols require application of a special
primer to achieve proper bonding to aluminum. |
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Plate |
A rolled product that is rectangular in cross section
and with thickness not less than 0.250 inch with sheared
or sawed edges. |
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Plate Circle |
Circle cut from plate. |
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Plate, Alclad |
Composite plate comprised of aluminum alloy core having
on both surfaces (if on one side only, Alclad One Side
Plate) a metallurgically bonded aluminum or aluminum
alloy coating that is anodic to the core, thus electrolytically
protecting the core against corrosion. |
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Platen Pressure Ring |
A hardened tool steel ring inserted into the platen
to support the die and support tools. |
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Platen Ring Opening |
The recessed opening in the rear face of the front
extrusion press platen into which the pressure ring
is inserted to provide support for the tool stack. |
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Polishing |
Smoothing a metal surface, usually by rubbing with
fine abrasives. A mechanical finishing operation for
the purpose of producing a gloss or luster on the surface
of a product. |
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Polymer |
A chain-like compound of high molecular weight formed
by the linkage of simple molecules (monomers) under
suitable conditions. When two or more different monomers
are involved, the product is called a copolymer. |
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Pop, Solvent |
Blister and/or void in the coating resulting from trapped
solvents released during curing process. |
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Porosity |
Fine pores or hollows within a body of metal. |
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Port Opening |
The openings or entry on the face of a porthole die
through which the aluminum separates and flows into
the welding chamber. |
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Porthole Die |
A die having a stationary core or mandrel which is
held in place by integral core supports or webs. The
porthole die is a modification of the spider die, except
that the spider is replaced with a chambered disk that
supports the mandrel (sometimes termed a stub mandrel);
several portholes running through it annularly about
the mandrel, distinguish the porthole types. The die
contains a weld chamber so that when the billet is pushed
the metal divides to flow around the core supports and
welds together in the welding chamber before passing
through the die. Porthole dies are used in producing
extruded hollow profiles and tubing. See Bridge and Spider Dies. |
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Ports |
The feed area on the entry side of a hollow side of
a hollow die which are the openings through which the
metal stream flows. |
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Pot |
The common name for a single electrolytic aluminum
reduction cell. See Cell. |
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Powder Coating |
Application of a coating in the form of a finely ground
powder of coloring agents, resins, and additives; heating
of the part, either before or after powder deposition,
fuses the powder into a continuous coating. |
|
Prechamber |
A recessed pocket built into the die cap of a hollow
die with the approximate configuration of the die openings.
The purpose of this pocket is to aid in correcting for
small distortion. |
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Precision (of measurement) |
The extent to which repeated measurement of a standard
with a given instrument yields the same result. |
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Preheating |
A high temperature soaking treatment to provide a desired
metallurgical structure. Homogenizing is a form of preheating. |
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Press Alignment |
The relationship between the center lines of the container,
ram, and tool stack. |
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Press, Extrusion |
The hydraulic machine which applies pressure to an
aluminum billet inside a container, extruding it through
the opening of a die. |
|
Press Tools |
Parts of an extrusion press that are changed to produce
a specific shape. This includes stem, fixed dummy, container
and liner. |
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Pressure Ring |
A steel ring that is fitted into the center of the
press platen against which the tooling stack is supported
during extrusion. |
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Pretreatment |
The chemical alteration of a surface to make it suitable
for application of paint or powder. The process usually
includes cleaning and applying a conversion coating. |
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Primer |
Type of paint applied to a surface to increase its
comptability with a topcoat, or to improve adhesion
or the corrosion resistance of the substrate. |
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Profile |
A product that is long in relation to its cross-sectional
dimensions, having a cross-section other than those
of wire, rod, bar, and tube, produced by extrusion,
rolling, drawing, or cold finishing. Formerly termed
a shape. |
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Profile, Class 1 Hollow Extruded |
A hollow extruded profile, the void of which is round
and 1 inch or more in diameter and whose weight is equally
distributed on opposite sides of two or more equally
spaced axes. |
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Profile, Class 2 Hollow Extruded |
Any hollow extruded profile other than Class 1, which
does not exceed a 5-inch diameter circumscribing circle
and has a single void of not less than 0.375-inch diameter
or 0.110-square inch area. |
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Profile, Class 3 Hollow Extruded |
Any hollow extruded profile other than class 1 or Class
2. |
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Profile, Cold-Finished |
A profile brought to final dimensions by cold-working
to obtain improved surface finish and dimensional tolerances. |
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Profile, Cold-Finished Extruded |
A profile produced by cold-finishing an extruded profile. |
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Profile, Cold-Finished Extruded |
A cold-finished section produced from an extruded profile
which is brought to final dimensions by cold working
to obtain improved surface finish and closer dimensional
tolerances. |
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Profile, Cold-Finished Rolled |
A profile produced by cold-finishing a rolled profile. |
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Profile, Drawn |
A profile brought to final dimensions by drawing through
a die. |
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Profile, Extruded |
A profile produced by hot extruding. |
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Profile, Fluted Hollow |
A hollow profile having plain inside surfaces and whose
outside surfaces comprise regular, longitudinal, concave
corrugations with sharp cusps between corrugations. |
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Profile, Helical
Extruded |
An extruded profile twisted along its length. (Sometimes
erroneously called spiral). |
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Profile, Hollow |
A profile, any part of whose cross section completely
encloses a void. |
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Profile, Hollow Extruded (Class 1) |
A hollow extruded profile whose void is round and one
inch or more in diameter, and whose weight is equally
distributed on opposite sides of two or more equally
spaced axes. |
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Profile, Hollow Extruded (Class 2) |
Any hollow extruded profile other than Class 1, which
does not exceed a 5-inch diameter circumscribing circle
and has a single void of not less than 0.375 inch diameter
or 0.110 square inch area. |
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Profile, Hollow Extruded (Class 3) |
Any hollow extruded profile other than Class 1 or Class
2. |
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Profile, Lip Hollow |
A hollow profile of generally circular cross section
and nominally uniform wall thickness with one hollow
or solid protuberance or lip parallel to the longitudinal
axis; used principally for heat-exchange purposes. |
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Profile, Pinion Hollow |
A hollow profile with regularly spaced, longitudinal
serrations outside and round inside, used primarily
for making small gears. |
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Profile, Rolled |
A profile produced by hot rolling. |
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Profile, Semihollow |
A profile any part of whose cross section is a partially
enclosed void the area of which is substantially greater
than the square of the width of the gap. The ratio of
the area of the void to the square of the gap is dependent
on the class of semihollow profile, the alloy and the
gap width. |
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Profile, Semihollow Extruded |
A semihollow profile brought to final cross-sectional
area by extruding. |
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Profile, Solid |
A profile other than hollow or semihollow. |
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Profile, Spiral |
Erroneously used sometimes where the term helical extruded profile is intended. |
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Profile, Stepped Extruded |
An extruded profile whose cross-section changes abruptly
in area at intervals along its length. |
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Profile, Streamline Hollow |
A hollow profile with a cross-section of teardrop shape. |
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Profile, Structural |
A profile in certain standard alloys, tempers, sizes,
and section, such as angles, channels, H-sections, I-beams,
tees, and zees commonly used for structural purposes.
For channels and I-beams, there are two standards, namely
Aluminum Association Standard and American Standard. |
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Profile, Tapered Extruded |
An extruded profile whose cross section changes continuously
in area along its length or a specified portion thereof. |
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Puller |
A device which guides metal down the runout table as
it is being extruded. |
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© 1999 AEC
Last Updated on 7/15/99
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