There are a number of vehicles that take advantage of the attributes of aluminum extrusions to produce high-performance battery systems and packaging.



Select the vehicle below to learn more.

2022 Lucid Air

BMW i3

Extrusion Function

  • Crash protection structure & one-piece rocker panel reinforcement

2021 Hyundai Ioniq 5

Extrusion Functions

  • Side Protection
  • Battery module support
  • Thermal fluid containment
  • Mounting brackets

Audi E-TRON SUV

Extrusion Functions

  • Crash protection
  • Stiffness
  • Attachment
  • Thermal Management

2022 Rivian R1T

Extrusion Functions

  • Side and fore/aft Protection
  • Battery module support
  • Thermal fluid containment
  • Mounting brackets

Battery Box Construction

  • 60% Aluminum Extrusions

Porsche Taycan

Extruded aluminum rocker protects battery pack and passenger compartment 

2022 Mercedes EQ SUV

Extrusions Deliver Significant Value

  • Side Protection
  • Battery module support
  • Thermal fluid containment
  • Mounting brackets

Volkswagen ID.4

Extrusion Function

  • Crash & Thermal Management

     


 

2020 Volvo XC40 Recharge

Extrusion Function

  • Impact protection
  • Thermal fluid containment

2023 Ford F-150 Lightning

Extrusions deliver the structure on perimeter, and cross members inbase pack and on the second-tier level

2025 Polestar 3

Extruded Battery Box Surround

2024 Tesla Model X

Ready to get started? Find an extruder