There are a number of vehicles that take advantage of the attributes of aluminum extrusions to produce high-performance battery systems and packaging.
Select the vehicle below to learn more.



2022 Lucid Air





BMW i3
Extrusion Function
- Crash protection structure & one-piece rocker panel reinforcement



2021 Hyundai Ioniq 5
Extrusion Functions
- Side Protection
- Battery module support
- Thermal fluid containment
- Mounting brackets





Audi E-TRON SUV
Extrusion Functions
- Crash protection
- Stiffness
- Attachment
- Thermal Management


2022 Rivian R1T
Extrusion Functions
- Side and fore/aft Protection
- Battery module support
- Thermal fluid containment
- Mounting brackets
Battery Box Construction
- 60% Aluminum Extrusions


Porsche Taycan
Extruded aluminum rocker protects battery pack and passenger compartment


2022 Mercedes EQ SUV
Extrusions Deliver Significant Value
- Side Protection
- Battery module support
- Thermal fluid containment
- Mounting brackets



Volkswagen ID.4
Extrusion Function
Crash & Thermal Management


2020 Volvo XC40 Recharge
Extrusion Function
- Impact protection
- Thermal fluid containment



2023 Ford F-150 Lightning
Extrusions deliver the structure on perimeter, and cross members inbase pack and on the second-tier level


2025 Polestar 3
Extruded Battery Box Surround


2024 Tesla Model X
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