BUMPER REINFORCEMENT & CRASH CANS

The number of vehicles that take advantage of the benefits of aluminum extrusions is growing. Some vehicles are shown below, while others include: Acura TLX, Audi e-Tron, Quattro, Cadillac XT4, Chevy Camaro, Equinox, Fisker Ocean, Honda Civic, CRV, MDX, Pilot, ZRV, HRV, Hyundai Sonata, Santa Fe, IONIQ 5 EV, Kia Sorento & Optima, Lexus GX, UX, RZ, Polestar 3, Toyota Tacoma, Supra, Tesla Model Y, and Volvo C40, S60. 



Select the vehicle below to learn more.

Audi A8

Rails shown here, yet source video shows crash and other applications.

Audi A6 e-Tron

Front rails.  Front & rear crash structure.

C8 Corvette

  • Rails on front & rear
  • To minimize weight and duplicate systems, the rear rails double as air ducts for the engine, which is positioned in the rear.
  • Aluminum extruded spaceframe.
  • Front bumper reinforcement.
     

Lucid Air

Aluminum-Intensive Body Structure & Crash Protection 

  • Extruded Rails
  • As well as other extrusions not visible here, including rocker & roof bow

Mercedes Benz SLS AMG

  • Rails
  • Crash Management
  • Cross-members

Tesla S Plaid

  • Rails, front & rear
  • Rockers
  • Cross-members

Tesla Model 3

  • Rails, front
  • Rockers

Tesla Model Y

  • Rails, rear
  • Rockers
  • Cross-member
  • Rear bumper

Hear how Tesla designs safety into its cars, YouTube.
 

2025 Volvo EX-30

  • Rails, front
  • Bumpers
  • Rockers

2025 Polestar 3

Extrusion Content:

Front bumper, crush can, rails & rocker

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