BUMPER REINFORCEMENT & CRASH CANS
The number of vehicles that take advantage of the benefits of aluminum extrusions is growing. Some vehicles are shown below, while others include: Acura TLX, Audi e-Tron, Quattro, Cadillac XT4, Chevy Camaro, Equinox, Fisker Ocean, Honda Civic, CRV, MDX, Pilot, ZRV, HRV, Hyundai Sonata, Santa Fe, IONIQ 5 EV, Kia Sorento & Optima, Lexus GX, UX, RZ, Polestar 3, Toyota Tacoma, Supra, Tesla Model Y, and Volvo C40, S60.
Select the vehicle below to learn more.


Audi A8
Rails shown here, yet source video shows crash and other applications.


Audi A6 e-Tron
Front rails. Front & rear crash structure.



C8 Corvette
- Rails on front & rear
- To minimize weight and duplicate systems, the rear rails double as air ducts for the engine, which is positioned in the rear.
- Aluminum extruded spaceframe.
- Front bumper reinforcement.


Lucid Air
Aluminum-Intensive Body Structure & Crash Protection
- Extruded Rails
- As well as other extrusions not visible here, including rocker & roof bow



Mercedes Benz SLS AMG
- Rails
- Crash Management
- Cross-members



Tesla S Plaid
- Rails, front & rear
- Rockers
- Cross-members


Tesla Model 3
- Rails, front
- Rockers



Tesla Model Y
- Rails, rear
- Rockers
- Cross-member
- Rear bumper
Hear how Tesla designs safety into its cars, YouTube.


2025 Volvo EX-30
- Rails, front
- Bumpers
- Rockers




2025 Polestar 3
Extrusion Content:
Front bumper, crush can, rails & rocker
Ready to get started? Find an extruder